What is stretch film used for?
Stretch film is a thin polyethylene wrap applied under tension around a palletised load. As it is stretched it tries to recover, and that stored tension is what pulls the cartons together. The film clings to itself rather than to the product, so nothing sticky touches the goods and the wrap comes off cleanly at the other end.
The point of it is unitising: a wrapped pallet behaves as one object. That gives improved stability of products and packages, more efficient handling and storage of unit loads, and far less shifting when a truck brakes or corners. It also adds dust and moisture protection during transit, tamper resistance against package pilferage, and some degree of sun protection, with UV grades available on request.
Stretch film handles the wrapping; holding an individual heavy carton or stack in compression is a different job, usually done with filament and reinforced tapes from the Lalit Jain Industries range before the pallet is wrapped.
What is the difference between hand grade and machine grade stretch film?
Hand grade is wrapped by an operator walking the pallet with a roll or a hand dispenser. Rolls are narrower and lighter so they can be handled comfortably, and the film is formulated to stretch usefully at the modest tension a person can apply.
Machine grade is loaded onto a turntable or rotary-arm wrapper. The machine pre-stretches the film before it reaches the load, up to 200 per cent pre-stretch on LKJ® machine grade, so each metre of film on the roll covers far more of the pallet than it would by hand, and the wrap tension is the same on every pallet instead of varying with who is doing the wrapping.
Both grades are available from LKJ®. The choice follows the equipment you already have and your throughput: manual wrapping suits low and mixed volumes, a wrapper pays back when the same load shape goes out repeatedly.
Which thickness and width of stretch film should I choose?
LKJ® Stretch Film is produced in 23 and 29 micron thicknesses. Thicker film resists puncture better, which matters when the load has sharp carton corners, exposed pallet edges or protruding parts; thinner film is normal for regular, well-squared cartons.
Widths run from 3 inches to 24 inches (76mm to 610mm) and can be slit to any width in that range. The wide widths are the standard pallet wrapping sizes, covering a full layer in one pass. Narrow widths are used for bundling smaller items, reinforcing a corner, or wrapping long products such as profiles and pipe.
Cling is specified as single-side or both-side. Single-side cling keeps the outer face of the wrap dry to the touch, so wrapped pallets do not stick to each other in storage; both-side cling grips harder where loads are unstable. For cartons that also need sealing before wrapping, see Prateek® Tapes BOPP packaging tapes.
How do I work out which stretch film my load needs?
Stretch film is one of the few products where the right answer is decided almost entirely by the load rather than by the film. Four things about the pallet settle it, and they are worth writing down before you ask anyone to quote.
The pallet profile. Is the stack square and flush with the pallet edges, or do cartons overhang? Does anything stick out, a drum rim, a bracket, a corner of machinery? Overhang and protrusions are what puncture a wrap, and they push the choice towards a heavier film and towards corner protection.
How the load behaves. A dense, interlocked stack of identical cartons needs the wrap only to hold it together. A light, tall or mixed load is actively trying to lean, and the wrap has to supply the stability. The second case needs more wrap tension and more overlap, which is where machine wrapping earns its keep.
Where the pallet goes. A wrap that only has to survive a trip across the yard is a different job from one that will be stacked, cross-docked and left standing in a container. Dust, damp and handling all add requirement.
How many pallets a day. Throughput decides hand grade against machine grade more reliably than anything else.
LKJ® Stretch Film is produced in both grades and slit to width, and the exact thickness and width for your pallet is confirmed against your requirement rather than taken off a shelf. Send the four answers above and we will come back with the specification. If what you are really trying to pin down is film consumption, our guide on how much stretch film you need per pallet explains what to measure and why no honest wraps-per-pallet figure exists.
What should I tell you when enquiring about stretch film?
Most stretch film enquiries arrive as "send me a quote for stretch film" and nothing more, which cannot be answered usefully, because two pallets of the same height can need quite different film. These details let us confirm a specification first time:
- Hand wrap or machine wrap, and if machine, the make and type of wrapper (turntable or rotary arm) and whether it has a powered pre-stretch unit.
- Pallet footprint and loaded height, and whether the load overhangs the pallet.
- What is on the pallet: cartons, sacks, drums, crates, mixed goods, and roughly how heavy the load is.
- Anything sharp or protruding that the film has to pass over.
- Where it travels and how it is stored: stacked, containerised, standing outdoors, cold store.
- Roll width you are using today, if you are already wrapping, and what is going wrong with it.
- Pallets per day or per shift, and the quantity you want to order.
Film is slit to the width you ask for, and the thickness, width and grade are confirmed per requirement. Samples can be sent for a wrapping trial before a production order. Send the list above on WhatsApp or by email and our team will reply with the specification and a quote.
Stretch film is part of the LKJ® specialty tapes and consumables range, and most despatch bays order it alongside cross filament tape for strapping and floor marking tape for the pallet bays themselves.